Ikhwalithi ephezulu yokuhlanza izimboni kanye nochwepheshe bokususa ukugqwala: umshini wokuhlanza i-laser

Indlela yendabuko yamakhemikhali okuhlanza izimboni, iqhwa elomile, i-sandblasting, ukugaya ngomshini, i-ultrasonic, njll., ngokuqwashisa okwandayo kokuvikelwa kwemvelo nokuphepha, abasebenzisi bomphumela wokuhlanza umkhiqizo kanye nezidingo zokusebenza kahle ziphakeme, ukuhlanza nge-laser kuhambisana nemvelo, nokuningi. izinzuzo zezomnotho nezisebenzayo ziya ngokuya zigqama, ezifunwa yimakethe.

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Isimiso nezici zokuhlanza laser

Ukuhlanzwa kwe-laser kuwukusetshenziswa kwe-laser i-laser beam irradiation ephezulu yamandla ebusweni bomsebenzi, ngokusebenzisa ukuguqulwa kwamandla okukhiqizwa amandla, ukuze ukungcola kwento yokuhlanza, ukugqwala, ama-oxides, i-plating noma ukunamathela kwenzeka ukuncibilika ngokushesha, ukuphuma. , ukuhwamuka noma ukukhumula, ukususwa okuphumelelayo ngesivinini esiphezulu kokunamathela kwento yokuhlanza noma ukumbozwa kwendawo, ukuze ukungcola okuvela endaweni ebonakalayo, ukuze kuzuzwe inqubo yokuhlanza futhi kungalimazi i-substrate. Kuwubuchwepheshe obusha obususelwe kumthelela we-laser nokusebenzelana kwezinto ezibonakalayo. Ayinakungcola ngokuphelele futhi ihambisana kakhulu nemvelo, iyinqubo yoguquko uma iqhathaniswa neyendabukoukuhlanza amakhemikhali.

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Izinzuzo eziyinhloko zobuchwepheshe bokuhlanza i-laser

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Uma kuqhathaniswa nezindlela zendabuko zokususa ukugqwala, umshini wokuhlanza i-laser uyisizukulwane esisha semikhiqizo ehlakaniphile. Ingakwazi ukuhlanzwa kwamabala ngaphandle kokulimaza insimbi engaphezulu, futhi inezinzuzo zokusebenza okulula, ukuhlanganiswa okulula, ukuhlanzeka okuphezulu kanye nezinga lokuhlanza ngokushesha.

Okuthuthuke kakhulu: ingaqedela ukususwa kokugqwala okuyingxenye, indawo eshiwo, usayizi wokususa iziphetho ezifile, uhla olubanzi lwezinhlelo zokusebenza. Ukusebenzisa umsebenzi wokuhlanza ongathintana naye, akukho monakalo ku-substrate, akukho ukungcola, asikho isidingo sokwelashwa okulandelwayo.

Ihlakaniphe kakhulu: Ihlanganiswe nobuchwepheshe be-CNC, ingakwazi ukubona ukuskena kwethagethi okuzenzakalelayo, ukusebenza isikhathi eside nokuhlanza isilawuli kude kude, okulula ukukubona ukulawula okuzenzakalelayo.

Okusebenza kahle kakhulu: umthwalo wokushisa nomthwalo wemishini ku-substrate mncane, ukuhlanza akulimazi, izindleko eziphansi kanye nekhwalithi ephezulu. Ilula futhi ilula, ingahamba ngokukhululeka, iphephile futhi inokwethenjelwa, ingalimazi impilo yomsebenzisi.

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Ukukhiqizwa kwezimboni zanamuhla kudinga ukusekelwa kobuchwepheshe bokwelashwa komhlaba ochwepheshe, futhi kulesi sigaba sokukhiqizwa kokukhiqizwa komhlaba wonke esidingweni sokwelashwa okungaphezulu siyakhula, futhi sidinga ngokushesha izinqubo nobuchwepheshe obuthuthukisiwe ukuze kuzuzwe okunye futhi kugcwaliswe, futhi njengenqubo yesimanje yokwelapha esezingeni eliphezulu yesimanje. ukuhlanzwa kwe-laser, ngakho-ke ngokunakwa kwemboni okwengeziwe, futhi kube indawo eshisayo yokukhathazeka emikhakheni eyahlukene yezimboni. Ukuhlanza i-laser ukusetshenziswa kwe-high frequency short pulse laser njengezixazululo zokuhlanza okuphakathi nendawo. Ubude begagasi obuthile be-high-energy beam bumuncwa ungqimba lokugqwala, ungqimba lukapende, ungqimba lokungcola, ukwakheka kwe-plasma ekhula ngokushesha (igesi engazinzile ene-ionized kakhulu), kuyilapho ikhiqiza amagagasi ashaqisayo, amaza athusayo enza ukungcola kube yizicucu futhi kususwe.

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Okubaluleke kakhulu, inqubo yokuhlanza nge-laser ngaphandle kokusebenzisa noma yimaphi amakhemikhali nezisombululo zokuhlanza, ukuhlanza imfucuza ngokuyisisekelo kuyimpushana eqinile, usayizi omncane, kulula ukuyigcina, ingakhangiswa futhi igaywe kabusha, akukho ukuphendula kwamakhemikhali, akukho msindo nokungcoliswa kwemvelo, ngenkathi ingalimazi impilo yomsebenzisi, kulula ukufeza ukulawula okuzenzakalelayo, ukuhlanza nge-laser okuzenzakalelayo, okwenza ubuchwepheshe bokuhlanza i-laser bube izixazululo eziphephile zokuhlanza indawo kanye nezixazululo zokuvikela imvelo. Imikhiqizo yokuhlanza i-laser ukuze kuzuzwe amandla aphelele, amandla ahlukene omshini wokuhlanza laser angasetshenziselwa izimo ezahlukene, ukuqinisekisa ukusebenza kahle kanye nekhwalithi yokuhlanza ngesikhathi esifanayo, kucatshangelwa ukuphatheka, ukuguquguquka, ukuvikelwa kwemvelo, okunamandla. Ngezimo ezihlukene zohlelo lokusebenza, izixazululo zokuhlanza i-laser ye-Maven zihlanganisa imboni yokubumba, imboni yezimoto, imboni yezokuthutha ngezitimela, imboni yezogesi, imboni yokukhiqiza, amadivaysi ezokwelapha nokunye ukuhlanzwa kwe-laser yensimbi kanye nokwelashwa kwangaphambili kwe-laser, ukunikeza amakhasimende uchungechunge lokuhlanza okuphelele kwe-laser. izixazululo nezinsiza ezihambisanayo ezisekelayo.

Ukuhlanza i-laser kunezinzuzo zokuhlanza kwendabuko, kusukela ekuthuthukisweni kwemboni, ukuthandwa komshini wokuhlanza laser kuyanda unyaka nonyaka, kuyisinqumo esihle sesizukulwane esisha sobuchwepheshe bokuhlanza izimboni. umshini wokuhlanza laser we-maven kusukela emakethe, owamukelwe kahle iningi lamakhasimende, manje usuphenduke indawo yokuhlanza yezimboni ongangena esikhundleni sokuhlanza okujwayelekile kokukhetha, ngikholwa ukuthi ngokuzayo ngokuthuthuka okuqhubekayo kanye nokuthuthukiswa komshini wokuhlanza i-laser, i-laser. Ngikholelwa ukuthi esikhathini esizayo, ngokuthuthuka okuqhubekayo nokuthuthukiswa komshini wokuhlanza i-laser, umshini wokuhlanza i-laser ungasetshenziswa emndenini, ukuletha ukukhululeka kwangempela empilweni yethu.

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1. Ukusebenza okuphezulu

Ngaphansi kwesenzo samandla okushisa aphezulu, amadiphozithi ayahwamuka ngokushesha futhi ahwamuke ebusweni bento, isikhathi esidingekayo sifushane kakhulu. Izindlela zokuhlanza zendabuko, ezifana nokuhlanza i-ultrasonic, ukushiswa, ukupholisa nezinye izinqubo ngaphambi kokuhlanza, isikhathi esidingekayo side.

2. Ayinandaba nemvelo

Ukuhlanza i-laser kuyindlela yokuhlanza "eluhlaza", akudingeki ukuthi usebenzise noma yimaphi amakhemikhali kanye nezixazululo zokuhlanza, ukuhlanza phansi imfucuza ngokuyisisekelo kuyimpuphu eqinile, usayizi omncane, kulula ukuyigcina, ukuguqulwa kabusha, akukho ukusabela kwe-photochemical, ngeke kuveze ukungcola. Ingaxazulula kalula inkinga yokungcoliswa kwemvelo okulethwa ukuhlanzwa kwamakhemikhali. Ngokuvamile i-extractor fan ingaxazulula inkinga yemfucuza ekhiqizwa ukuhlanza.

3. Izindleko eziphansi

Isivinini sokuhlanza i-laser, ukusebenza kahle okuphezulu, isikhathi sokulondoloza; Thenga uhlelo lokuhlanza i-laser, nakuba ukutshalwa kwezimali kwesikhathi esisodwa kuphezulu, kodwa uhlelo lokuhlanza lungaba ukusetshenziswa okuzinzile isikhathi eside, izindleko eziphansi zokusebenza, okubaluleke nakakhulu, ungakwazi ukufeza kalula ukusebenza okuzenzakalelayo.

4. Elula kakhulu

Ukuhlanza i-laser kungasusa izinhlobo ezihlukahlukene zokungcola ebusweni bezinto ezihlukahlukene, ukufeza ukuhlanzeka kokuhlanza okuvamile akukwazi ukufezwa. Futhi esimweni akukho umonakalo ebusweni impahla kungaba ngokukhetha ahlanze ebusweni izinto ezingcolisayo.

5. Umphumela omuhle

Izindlela zokuhlanza zendabuko zivame ukuxhumana nokuhlanza, ukuhlanza ubuso bento bunamandla omshini, ukulimala ebusweni bento noma imidiya yokuhlanza exhunywe ebusweni bento ehlanzwayo, ayikwazi ukususwa, okuholela ekungcoleni kwesibili. Ukuhlanzwa kwe-laser komphumela ongewona u-abrasive futhi ongathinteki, ongashisi ngeke ulimaze i-substrate, ukuze lezi zinkinga zixazululwe.

6. Kulula ukulawula

I-Laser ingadluliselwa nge-fiber optic, ngamarobhothi namarobhothi, kulula ukufeza ukusebenza okude, ingakwazi ukuhlanza indlela yendabuko akulula ukufinyelela izingxenye. Ngokusho kokuqukethwe, ungakhetha imvamisa ye-pulse, amandla kanye nobude be-wavelength ukuze uthole imiphumela engcono.

7. Ukuphepha okuphezulu

Ukusebenza ibanga elide, azikho izinto eziyingozi namagesi. Ukuphepha komsebenzisi kuqinisekisiwe.

8. Akukho ukuguga

Inqubo yokuhlanza ayithinteki futhi ayibangeli noma yikuphi ukuhuzuka endaweni yensimbi engaphansi.

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Yiziphi izimo eziyinhloko zokuhlanza nge-laser?

Ukuhlanza i-laser okwamanje kusetshenziswa kabanzi embonini, ikakhulukazi ukususwa kokugqwala, ukususwa kopende, ukususwa kukawoyela kanye nokususwa kwezingxenye ezinembayo zefilimu ye-oxide, njengemikhumbi, ukulungisa okuzenzakalelayo, isikhunta senjoloba, amathuluzi omshini aphezulu, ujantshi, i-aerospace, ukwakhiwa. . Imboni efana nezinsalela zamasiko, ngenxa yokusebenza kahle kwayo okuphezulu, ukonga amandla nokuvikelwa kwemvelo, njll., okwamanje ekubunjweni okunembayo, ukukhiqizwa kwemishini, ukwakhiwa kwemikhumbi nezinye izimboni zithandwa kakhulu.

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Inkampani ye-Maven laser automation igxile embonini ye-laser iminyaka engu-14, sisebenza ngokukhethekile ekumaka nge-laser, sinomshini wokuhlanza i-laser ekhabetheni lomshini, umshini wokuhlanza i-laser we-trolley case, umshini wokuhlanza i-laser ubhaka kanye nomshini owodwa wokuhlanza i-laser emithathu, ngaphezu kwalokho, sinawo. umshini we-laser welding, umshini wokusika we-laser kanye nomshini wokuqopha we-laser, uma unesithakazelo emshinini wethu, ungasilandela futhi ukhululeke ukuxhumana nathi.


Isikhathi sokuthumela: Nov-14-2022