Izinzuzo zeUmshini Wokuhlanza Nge-LaserImikhiqizo
—— Akukho monakalo ku-substrate;
—— Ikhanda lokuhlanza eliphathwa ngesandla elilula liyasetshenziswa;
—— Ukusebenza okulula, kungalinganiswa nemishini ezenzakalelayo;
—— Umklamo wesakhiwo ohlanganisiwe womshini wonke;
—— Akunasidingo sokusebenzisa amanzi noma izinyibilikisi ukuhlanza;
—— Akukho ukungcola emvelweni, kuphephile futhi kuthembekile;
—— Uhla olubanzi lwezicelo, lungasusa amabala okugqwala, izikali ze-oxide, ukungcola kanye nokumbozwa.
Ukuhlanzwa nge-Laser: Ubuchwepheshe Bokuhlanza Okuluhlaza Obuthembisayo bekhulu lama-21 Ukuhlanzwa nge-laser kubhekwa njengobunye bobuchwepheshe bokuhlanza okuluhlaza obuthembisayo kakhulu ekhulwini lama-21. Uma kuqhathaniswa nezindlela zokuhlanza zendabuko, kunezinzuzo ezihlukile njengobungani bemvelo, ukuhlanganiswa okulula kokuzenzakalela, ukusebenza kahle okuphezulu, ukunemba okuphezulu, kanye nokucutshungulwa okungathintani. Ngaphezu kwalokho, ukuhlanzwa nge-laser kugcina izindleko ezizinzile isikhathi eside, ngezindleko zokusebenza eziphansi, amazinga okulungisa aphansi, futhi kungabikho okunye okudliwayo. Kuphinde kusize amabhizinisi ukuthi onge izindleko ezithile zomsebenzi; okubaluleke kakhulu, kwenza kube lula ukuqaliswa kokuzenzakalela kube lula.
I. Izinzuzo Eziyinhloko: Kungani Ukhetha Umshini Wokuhlanza Nge-Laser?
Uma kuqhathaniswa nezinqubo zokuhlanza zendabuko, imishini yokuhlanza nge-laser ihamba phambili ngezindlela ezine ezibalulekile—ubungane bemvelo, ukunemba, ukusebenza kahle, kanye nokusebenza kahle kwezindleko—ngedatha elinganiswayo ukusiza amabhizinisi ukuthi abone ngokucacile inani lawo:
1. Akukho Mthwalo Wezemvelo, Ukuthobela Imithetho Kulula
Azikho izinto ezibangela amakhemikhali noma ukukhishwa kwamanzi amdaka okukhiqizwayo kuyo yonke inqubo; kukhiqizwa inani elincane kuphela lemfucumfucu eqoqwayo engcolile. Ukukhishwa kwe-Volatile Organic Compounds (ama-VOC) kuncishiswa ngaphezu kuka-90%, okuhambisana ngokugcwele noMthethonqubo we-EU REACH kanye noHlelo Lweminyaka Emihlanu Lwe-14 Lokulondolozwa Kwamandla Nokunciphisa Ukukhishwa Kwegesi eShayina. Ngokwezibalo ezenziwe yifektri yezingxenye zezimoto, ngemuva kokushintshela ekuhlanzweni nge-laser, izindleko zayo zonyaka zokulahla imfucuza eyingozi zehle zisuka ku-150,000 yuan zaya ku-12,000 yuan, kanye nokutshalwa kwezimali kuimishini yokuvikela imvelokwehle ngo-40%. 2. Ukunemba Ngaphandle Komonakalo, Ikhwalithi Ethuthukisiwe
Ngokulungisa amapharamitha e-laser afana nobude be-wavelength (355nm ultraviolet/532nm green/1064nm infrared) kanye nobubanzi be-pulse (10ns-10μs), ububanzi bokuhlanza bungalawulwa ngokunembile, indawo ethintekile ekushiseni incishiswe ibe ngu-5μm. Lokhu kugwema ukuklwebheka kwe-substrate okubangelwa ukuqhumisa isihlabathi kwendabuko kanye nokugqwala okuvela ekuhlanzweni kwamakhemikhali. Izibonelo zifaka:
- Ezingcezu zezigxobo zebhethri ezihlanzwe ngama-laser e-UV angu-355nm, ukungcola okusele kwamafutha kungu-≤ 0.1mg/m², futhi amandla okushisela akhushulwa ngo-18%;
- Kuma-crankshaft enjini akhishwe ama-fiber lasers angu-1064nm, ubulukhuni bomphezulu bugcinwa buzinzile ku-Ra ≤ 1.6μm, futhi izinga lokukhiqiza lokwelashwa kokushisa okulandelayo lithuthukiswa ngo-20%.
3. Ukusebenza Kahle Kakhulu Nokonga Izindleko, Isikhathi Esifushane Sokukhokha
Uma ifakwe izingalo zerobhothi ezine-axis eziyisithupha kanye nesiqondiso sokubona se-AI, isiqondiso sokubona semishini yokuhlanza nge-laser, imishini yokuhlanza nge-laser isebenza kahle ngokuphindwe ka-3-5 kunokupholisha ngesandla. Idivayisi eyodwa ingacubungula izingxenye ezingu-500-1,000 ngosuku ngokwesilinganiso. Nakuba ukutshalwa kwezimali kokuqala kuphezulu kakhulu (ama-yuan angu-500,000-2,000,000 kumamodeli ebanga lezimboni), ngokusekelwe esikhathini sokwehla kwenani seminyaka emi-5, izindleko zomjikelezo ngamunye wokuhlanza ziyi-1/6 kuphela zokuhlanza ngamakhemikhali kanye ne-1/3 ye-sandblasting. Ezimweni zokukhiqiza ezincane kuya kweziphakathi, isikhathi sokubuyisela imali siyiminyaka eyi-1.5-2 kuphela. Ngemva kokusebenzisa lobu buchwepheshe, inkampani entsha yezimoto zamandla yanciphisa isikhathi sokuhlanza ama-motor stator kusuka kumaminithi ayi-12 ngeyunithi kuya kumaminithi ama-3 ngeyunithi, yonga ama-yuan angu-600,000 ezindlekweni zomsebenzi zonyaka.
4. Ukuzivumelanisa Nezimo Ezibanzi, Ukuzivumelanisa Nezimo Okuphezulu
Kungakhathaliseki ukuthi kungokwezinsimbi (insimbi, i-aluminium, ithusi), okungezona izinsimbi (i-carbon fiber, izinto zobumba, amapulasitiki), noma izinhlobo zezinto ezingcolisayo (uwoyela, ukugqwala, izendlalelo ze-oxide, i-welding slag, izinsalela zokumboza),ukuhlanza okunembilekungafinyelelwa ngokulungisa amapharamitha. Ngokungafani nezinqubo zendabuko ezidinga ukushintshwa njalo kwemidiya yokuhlanza (isb., izihlanzi ezikhethekile zezingxenye ze-aluminium), ukuhlanza nge-laser kunciphisa izindleko zokushintsha inqubo ngo-80%. 
