Ukusetshenziswa Kwemishini Yokushisela Nge-Laser Kubucwebe Nezesekeli

Kunezinhlobo ezimbili ezivamile zemishini yokushisela ubucwebe:imishini yokushisela ubucwebe be-laserkanye nemishini yokushisela ubucwebe belangabi. Ukushisela ubucwebe belangabi inqubo yokushisa yendawo engabangela ukucindezeleka noma ukuguquka kwensimbi eyisisekelo, okwenza ingafaneleki kakhulu ukushisela ubucwebe.

Umshini wokushisela ubucwebe uhlobo olukhethekile lomshini wokushisela we-laser owenzelwe ngqo ubucwebe nemikhiqizo efanayo.

Isimiso Sokusebenza Semishini Yokushisela I-Laser Yobucwebe

Uma insimbi ivezwa emisebeni ye-laser, ubuso bayo bushintshashintsha ngochungechunge: ubuso bushiswa yi-laser futhi buqhube ukushisa ngaphakathi ngokushesha. Ngobuningi bamandla e-laser ethile, ubuso buyancibilika, bese ingxenye yalo iphenduka umhwamuko ngokushesha ngobuningi bamandla aphezulu, kwakha ichibi elincibilikisiwe ebusweni be-workpiece. Ngesikhathi sokushisela, njengoba i-workpiece ihamba uma iqhathaniswa ne-laser, insimbi encibilikisiwe ishesha nge-engeli ethile. Izinga lokushisa lensimbi ewuketshezi lehla ngokushesha ngenxa yokudluliselwa kokushisa, futhi insimbi ewuketshezi iyaqina ukuze yakhe umthungo wokushisela.

Amapharamitha abalulekile emishini yokushisela ubucwebe nge-laser—amandla okushaya kanye nobubanzi be-pulse—ayalungiseka: amandla okushaya athinta inani lokuncibilika, kuyilapho ububanzi be-pulse buthinta ukujula kwe-welding. Ngaphezu kwalokho, usayizi wendawo yokushisela ungalungiswa ngokushintsha indawo yokukhanya egxilile nge-expander yangaphandle ye-optical adjustable beam expander. Uma kuqhathaniswa nezinye izinqubo zokushisela, ukushisela nge-laser kunikeza ukusebenza okuphezulu kokushisela izinto ezahlukene, okubonisa ukuguqulwa okuncane kokushisa kwezingxenye ezishisiwe kanye nekhwalithi ephezulu yamalunga.

Izici Zemishini

Imishini yokushisela ubucwebe bensimbi eyenziwe futhi yakhiqizwa yinkampani yethu isebenzisa imigodi yokugxila ye-ceramic, engamelani nokugqwala, engamelani nokushisa okuphezulu, futhi inikeza ukusebenza kahle kokuguqulwa kwe-photoelectric. I-focus cavity kanye nesibani se-xenon zinempilo yesevisi engaphezu kwemijikelezo eyizigidi ezingu-8. Ukukhishwa kwegesi evikelayo kuqinisekisa ukushisela okujabulisayo ngobuhle ngaphandle kokushiswa noma ukushintsha kombala. Umshini uyakwazi ukusebenza amahora angu-24 ngosuku, izinsuku eziyi-7 ngesonto, futhi usebenza kahle ngokuzinzile.

Inzuzo yokushisela nge-laser yokushisa endaweni encane, okwenza kube lula kakhulu ezimbonini ezifana nobucwebe, amabhethri, kanye nezingxenye zefoni ephathekayo.

Izinzuzo zeUkushisela Nge-Laser Embonini Yobucwebe

Ukushisela nge-laser kubonakala ngamandla aphezulu okushisela, isivinini esisheshayo, kanye namazinga aphansi okushiswa, okwenza kusetshenziswe kabanzi ekukhiqizeni kwesimanje. Ekukhiqizeni ubucwebe, kunikeza izinzuzo ezihlukile kunobuchwepheshe bokushisela bendabuko:

1. Isivinini Esisheshayo, Amandla Aphezulu, Ukuguquka Okuncane, Akukho Ukuqondisa Noma Ukuhlanza Ngemva Kokushisela Isizathu esiyinhloko sokuthi abakhiqizi bobucwebe basebenzise ukushisela nge-laser isivinini sayo esisheshayo kanye nokuguquguquka okuncane, okususa isidingo sokuqondisa nokuhlanza ngemva kokushisela. Ngenkathi ukushisela nge-laser kushesha kunokushisa kwelangabi lendabuko, abaqhubi bavame ukubamba izinto zokusebenza ngesandla noma basebenzise izinto zokulungisa, beshisela ingxenye eyodwa ngesikhathi. Izindawo zokusebenza eziningi zokushisela nge-laser yobucwebe zincane, zinciphisa amandla okucubungula ama-batch kanye nesikhathi sokukhulisa kancane ukushisela. Kodwa-ke, isikhathi esilondolozwa ekuhlanzeni sigcwalisa ngokugcwele lokhu. Ukushisela nge-laser kungenziwa ngaphansi kokuvikelwa kwegesi engasebenzi, kungashiyi amabala omlilo emikhiqizweni—kususe isidingo sokugeleza ngesikhathi sokushisela kanye nokukhipha i-acid ngemva kwalokho. Sekukonke, ukushisela nge-laser kuletha ukusebenza kahle okuphezulu kokukhiqiza.

2. Ilungele Izinto Zokusebenza Eziqondile, Ukuqinisekisa Ikhwalithi Ehambisanayo

Umsebe we-laser ungagxilwa endaweni encane ukuze ubeke kahle, okwenza kube kuhle kakhulu ekukhiqizweni okuzenzakalelayo okukhulu. Akugcini nje ngokuthuthukisa ukusebenza kahle kodwa futhi kunciphisa indawo ethintekile ekushiseni futhi kuqinisekisa ukushiswa okungenakungcola, kuthuthukisa kakhulu ikhwalithi yokushiswa futhi kunciphisa amazinga okusikwa. Isibonelo, ubucwebe be-alloy engu-14K (58% Au, 2% Ag) obushisiwe nge-flame welding bungase bubhekane nokushiswa kwe-Ag, kunciphisa ubulukhuni obuphelele obuvela ku-Hv=145 cishe ngesigamu—okuholela ekuqhekekeni uma kwehla kusuka ekuphakameni kwesinqe. Ngokuphambene nalokho, ukushiswa kwe-laser okunamandla aphansi, okusheshayo kugxila ekushiseni, kuvimbela ukushiswa kwezingxenye zomsebenzi futhi kulondolozwe amandla esakhiwo.

3. Ukunemba Okuphezulu Kokuhlanganiswa, Okuvumela Izinqubo Zokukhiqiza Ubucwebe Obusha Ukwethulwa kokushisela nge-laser embonini yobucwebe kushintshe ukucabanga komklamo wendabuko. Kwenza kube lula ukudala izitayela zobucwebe ezihlelwe ngokukhethekile ezazinzima ukuzifeza noma zehluleka ukuhlangabezana nezidingo zekhwalithi ngokushisela kwendabuko. Ukushisela nge-laser kusebenza endaweni encane, okwenza kube lula ukushisela izinto ezahlukene ze-alloy ngaphandle kokuxubana—okuvumela umbala osheshayo noma ukuguquka kwesakhiwo phakathi kwezingxenye. Indawo yayo yokusebenza encane iyihlukanisa nokushisela kwendabuko ngokuya ngokumanzi, ubuqotho bamalunga, kanye nosayizi wezinhlamvu endaweni ethintekile ukushisa.

4. Ukuvumelana Okuhle Kakhulu Nokuzinza

Ukushisela nge-laser kuvame ukufeza ukushisela okuqondile ngokuncibilikisa izinto zokusebenza endaweni ngaphandle kwesidingo sezinsimbi zokugcwalisa noma ukugeleza

5. Yenza kube lula ukulungisa izinto zokusebenza

Ingalungisa insimbi eduze kwamatshe ayigugu, isuse izimbobo ezifakwe ensimbini, futhi ishisele izindawo eziseduze no-0.2mm nezingxenye eziyinkimbinkimbi, ezizwela ukushisa (isb., amahinji, ama-hook, ama-clasps, kanye nezilungiselelo).

6. Okunobungani Nemvelo

Azikho izinto zokuhlanza ezidingakalayo ngesikhathi sokushisela nge-laser, okususa izinkinga zokulahlwa kwemfucuza.

7. Igcina Izinto Zensimbi

Ukushisela kwendabuko kudinga ukujiya kwensimbi okungenani okungu-0.2mm, kuyilapho ukushisela nge-laser kunciphisa lokhu kube ngu-0.1mm—kunciphisa isisindo sobucwebe ngo-35% ~ 40%, okubaluleke kakhulu emikhiqizweni eyenziwe ngogesi. Ukushisela nge-laser kusindisa izinsimbi eziyigugu kanye ne-solder, futhi kuqeda isidingo sezinhlobo ezahlukene ze-solder ezindaweni eziningi zokushisela.

8. Izici Zomshini Oyinhloko

Imishini yokushisela ubucwebe nge-laser evame ukusetshenziswa embonini inamandla aphansi, iqinisekisa ukuphepha okuphezulu. Inedizayini encane, ephathekayo, evumela abaqhubi ukuthi basebenze ngokunethezeka ngenkathi behleli.
Imishini yokushisela ubucwebe ejwayelekile ye-laseringashisela izinsimbi eziningi kanye nama-alloy ngokushesha, ngokuthembekile, nangokunembile, yize ukusebenza kahle kuncike kakhulu ezimpahleni zezinto eziqondiwe. Ukuhlanganiswa okuqhubekayo noma ukulungiswa kokubumba kungaqedwa nge-laser pulses eyodwa noma ngaphezulu ngaphansi kokulawulwa okubonakalayo, kanti i-pulse ngayinye ihlala isikhathi esingu-1 ~ 20ms. Ama-Stereomicroscopes kanye nokuqondanisa kwe-crosshair kuvumela ukubeka kahle izindawo zokushisela, okuvumela ukulungiswa okuhle kwesikhundla somsebenzi ngaphakathi kwensimu yokubuka. Ukushisela kuvame ukwenziwa ezimweni zomoya; ukufaka umoya noma igesi engasebenzi endaweni yokusebenza kunganikeza ukupholisa, kanti igesi engasebenzi ithuthukisa kakhulu ikhwalithi yokushisela i-alloy.

9. Ithonya Lezinto Ezihlanganisiwe Ekusebenzeni Kokushisela Nge-Laser
Izinto ze-alloy ezahlukene ziveza imiphumela ehlukahlukene yokushisela nge-laser. Ngaphansi kwamapharamitha omshini afanayo kanye nokufakwa kokushisa kwe-pulse, umehluko ngesilinganiso samandla okushisa amuncwa (uma kuqhathaniswa nokubonakaliswa) ubuso be-alloy kuholela emiphumeleni ehlukahlukene yokuncibilika nge-pulse ngayinye. Izici ezibalulekile ezithonya zihlanganisa umthamo wokushisa (kusukela ekushiseni kwegumbi kuya endaweni yokuncibilika), indawo yokuncibilika, ukushisa okucashile kokuhlanganiswa, kanye nokuqhuba ukushisa. Ukwehluka kulezi zakhiwo kuzo zonke izinto kuthinta kakhulu amandla adingekayo ukuze kushiselwe ngempumelelo—ukumuncwa okwanele kokushisa komhlaba kubalulekile ukuze kushiselwe ngempumelelo.

Isikhathi sokuthunyelwe: Novemba-24-2025