Izinkinga ezivamile ekushiseni nge-laser

Umshini wokushisela awukhiqizi ukukhanya kwe-laser, kodwa ukukhanya okubuthakathaka ngesikhathi sokushisela

https://www.mavenlazer.com/robotic-weld/

1. Hlola ukuthi i-laser inawo yini amandla kagesi: 220 wesigaba esisodwa kanye no-380V wesigaba sesithathu.

2. Hlola ukuthi isibani se-alamu ye-laser sivuliwe yini. Xhuma i-laser kwikhompyutha, vula isofthiwe yokuqapha, bese ubuka ulwazi lwe-alamu. Ngokusho kwesignali ye-alamu ye-laser, yiphathe ngokufanele, unqume ugesi, bese uqala kabusha i-laser. Ukungathuseli i-laser akusho ukuthi akukho nkinga. Empeleni, uma izimpawu zokunika amandla/i-analog/PWM zebhokisi lokulawula sezithunyelwe, i-laser izokhipha ukukhanya. Ngakho-ke, singabheka ikhasi lokuqapha. Esimweni sokulinda, isignali yokukhipha ingu-0 ngaphandle kokushintshashintsha. Esimweni sokusebenza, isignali yokukhipha ihlala inenani. Lokhu kubonisa ukuthi ibhokisi lokulawula livamile. Inkinga ingaphandle. Xhumana nomkhiqizi we-laser ngqo ukuze uphathe

3. Uma kukhishwa ukukhanya okubuthakathaka, bheka ukukhanya okubomvu ngephepha elimhlophe ukuze ubone ukuthi ilensi yangaphakathi yonakele yini bese uyishintsha.

4. Hlola uhlelo kanye nekhasi lokuqapha, qaphela ukuthi ukuphuma kwesiginali ngayinye kujwayelekile yini, linganisa ukuthi i-voltage yokufaka yebhodi lebhodi lebhodi lebhodi eliyinhloko ingu-24v. Uma kujwayelekile, cindezela inkinobho yokunamathisela, linganisa ukuthi i-voltage yokuphuma ye-MOD+,-, EN+,- ingu-24v, nokuthi i-voltage yokuphuma ye-DA+,- ingu-1-10v. Uma i-voltage yokuphuma ingalungile, bika kumkhiqizi wesistimu bese ushintsha ibhodi lebhodi.

5. I-voltage yokukhipha uhlelo ijwayelekile. Hlola umugqa wokulawula we-laser, setha imodi, bese wenza ukuhlolwa kokukhipha ukukhanya kokulawula kwangaphakathi. Uma kungekho nkinga, ibike kumkhiqizi we-laser

ukushisela nge-laser

Okwesibili, i-laser welding wire feeder ayiphakeli i-wire

1. I-wire feeder ayisebenzi. Kunenkinga nge-wire feeder uqobo

2. Uma i-wire feeder isebenza, kungatholakala ukuthi ayikho inkinga nge-wire feeder. Qhubeka ulandele imisebenzi engezansi

3. Uma i-wire feeder isebenza yodwa futhi kunenkinga ngebhodi eliyinhloko le-wire feeder, yishintshe

Okwesithathu, kuba nentuthu emnyama eningi ngesikhathi sokushisela nge-laser ephathwayo

Kukhona ifilimu kawoyela kanye nesendlalelo se-oxide ku-workpiece ehlanganisiwe

2. Kukhethwe ucingo lokushisela olungafanele

3. Amandla aphezulu kakhulu futhi ingcindezi yomoya iphansi kakhulu

4. Ukugxila akulungile

Isine. Ukushisela nge-laser okubanjwe ngesandla akukuhle

1. Hlola ilensi yokuvikela ukuze ubone ukuthi kukhona yini amabala amnyama ekukhanyeni okubomvu

2. Bheka ukuthi ukujikijela kwenjini kuyinto evamile yini

3. Ukukhanya okubuthakathaka: Hlola ukuthi kukhona yini ukuphazamiseka emgqeni wesignali nokuthi i-voltage yokudlulisa isignali ilungile yini

4. Shisa ilensi yokuvikela

5. Khulisa ingcindezi yegesi ngendlela efanele, wandise ukubambezeleka kokunqanyulwa kwegesi kanye nesikhathi sokushintsha kancane kancane, futhi unciphise amandla ngendlela efanele

V. Inkinga yokushisela okungekuhle ngenxa yokuncibilika kwentambo yokushisela emshinini wokushisela

1. Khulisa ububanzi bokuskena

2. Khulisa amandla okushisela, umjikelezo womsebenzi kanye nemvamisa yokushaya kwenhliziyo

3. Yehlisa isivinini sokudla ngentambo

4. Khulisa isivinini sokuskena

5. Imishini emithathu-kwenye iqinisekisiwe ukuthi isebenzisa imodi yokushisela

i-wire feeder

Indlela yokulungisa ukukhanya okubomvu komshini wokushisela we-laser onamandla kakhulu

1. Izilungiselelo zeSoftware (ukulungiswa kwesobunxele nakwesokudla) zingalungiswa kahle ngokusetha i-laser centre offset ku-interface, ngokulandelana okulandelayo: {1. Setha}-{2. Shintsha inani le-laser centre offset, hambisa amanani angemihle aye kwesokudla kanye namanani amahle aye kwesobunxele. Inani eliphezulu elilungisekayo enguqulweni yakamuva lingu-+3/-3}. Lesi sixazululo singalungiswa kahle kwesobunxele nakwesokudla. Uma singakalungiswa ngale ndlela, kufanele kusetshenziswe ukulungiswa kwemishini

2. Ukulungiswa Kwemishini (ukulungiswa phezulu, phansi, kwesobunxele nakwesokudla) Ngaphambi kokwenza ukulungiswa kwemishini, sicela uqiniseke ukuthi usetha i-offset ephakathi ibe ngu-0

Ukujikijela okungavamile kwenjini yekhanda lokushisela

Uma ilensi ishile ngqo futhi kokubili indandatho yokuvala kanye nelensi yokugxila kushile ngesikhathi esisodwa, hlola imithombo yokuphazamiseka ezungezile. Uma kungekho mithombo yokuphazamiseka etholakala, kungase kube iphutha lentambo yomshini. Vele ushintshe intambo yomshini ngqo.

Ukushiswa nge-laser kusha amalensi okuvikela

1. Khulisa umfutho womoya ngendlela efanele. Ngokuvamile, izinga lokugeleza akufanele libe ngaphansi kuka-15 kanti umfutho akufanele ube ngaphansi kuka-4. Kunconywa ukusebenzisa i-oxygen pressure gauge enomfutho ongaphansi kwamakhilogremu amabili

2. Lapho ushisela, zama ukuqinisekisa ukuthi isibhamu sokushisela sise-engeli engu-45° kuya eshidini lensimbi futhi ungasishiseli ngokuma okuqondile

3. Uma usetha amapharamitha, zama ukunikeza ukwanda nokwehla kancane kancane. Isibonelo, ukubambezeleka kokuvulwa nokuvalwa kwegesi kufanele kube ngu-200-500ms, amandla okuvulwa nokuvalwa kokukhanya kufanele abe ngu-20%, kanti isikhathi sokuvulwa nokuvalwa kokukhanya kufanele sibe ngu-200-300ms. Njengoba kuboniswe esithombeni, u-0 no-4 akufanele kusethwe. Lapho kushintshwa i-aluminium namashidi e-galvanized, le nto ithambekele kakhulu ekulimazeni amalensi kunezinye izinto, futhi amandla amancane kufanele asetshenziswe ekushisweni.

4. Ikhwalithi yamalensi avikelayo nayo inquma ukuqina kwawo. Kunconywa ukusebenzisa amalensi okuqala asefektri

5. Uma kuqhathaniswa namandla aphansi, ukulahlekelwa ilensi kuzokhula, okuwububanzi obungalawuleki

Uma kungekho okunye kwalokhu okungenhla okungaphathwa, ilensi yokugxila ye-F200 kanye nepayipi elibanzi elinwetshiwe kungashintshwa ukuze kuncishiswe ukuchaphaza

Impumulo yomshini wokushisela nge-laser iyasha

Ngaphambi kokucubungula, kufanele kuqinisekiswe ukuthi: 1. Ukukhanya okubomvu kuphakathi nendawo (ukukhanya okuhlanganisiwe kuzobangela ukukhanya ukuthi kushaye umlomo); 2. Ububanzi bokuskena obufanele (ngokuvamile bungaphakathi kuka-5, ngokuvamile bubekwe ku-3); 3. 1. Okokuqala, khipha ukukhanya kusuka kude kuya phansi bese uhlola ukuthi umlomo wethusi uyashisa yini. Uma ungashisi, kubonisa ukuthi ilensi ilungile futhi akukho ukungezwani. Uma kushisa, ilensi eyonakele idinga ukushintshwa. 2. Ngaphansi kwezimo ezivamile ezingenhla, uma ukushisisa kushisa, kubonisa ukuthi izinto ziqhuba ukushisa ngesikhathi sokushisisa. Ekusetshenzisweni kwangempela, umlomo wethusi wekona yangaphandle usengozini enkulu yokulimala kunekhona elingaphakathi. Umlomo wethusi onsomi 3 ungasetshenziswa. Indlela yokushisisa nayo ithinta ukushisa. Zama ukugcina ikhanda lokushisisa lise-engela engu-45° ezintweni. Ukushisisa 4. Izinto ezibonisa kakhulu njengezingcwecwe ze-aluminium nazo zingabangela ukuthi isihloko sethusi sishise, okungalawuleki

 Akukho signali ye-trigger ekhanda lokushisela nge-laser

Ngesikhathi esifanayo, hlola ukuthi isignali yokukhiya ukuphepha ijwayelekile yini. Kwezinye izimo, uma isokhethi yendiza ikhululekile, akukho signali ezoba khona. Isokhethi yendiza itholakala ngamasentimitha angu-80 ngemuva kwentambo yesibhamu sokushisela.

2. Iphinikhodi ye-short-circuit engu-7/8 ye-Signal Interface eyodwa. Uma isebenza, i-motherboard ilungile bese udlulela esinyathelweni esilandelayo sokuhlola

3. Susa inkinobho bese ulinganisa uxhumano kusuka enkinobheni kuya esigungwini. Kwezinye izimo, ucingo luphukile

4. Uma kungekho zinkinga ngalokhu okungenhla, ikakhulukazi inkinga ngenkinobho ngokwayo, njengokuxhumana okungekuhle, njll. Inkinobho idinga ukushintshwa

I-alamu yesignali yekhanda lokushisela

1. Okuhlobene nokushisa: Ngokuvamile kubhekisela kuma-alamu okushisa kwelensi. Ngokuvamile, qala uhlole ukuthi ilensi yonakele yini bese ushintsha eyonakele. Uma ilensi ijwayelekile, vimba le alamu ngqo kuzilungiselelo. Setha umkhawulo we-alamu yokushisa kwelensi ohambisanayo ube ngu-0 kuzilungiselelo bese uwulondoloza.

2. Uhlobo lwezinga: Ngokuvamile libhekisela ku-alamu yezinga le-alamu ye-chiller/umfutho womoya/i-laser. Uhlelo luzoqhathanisa indlela yakho yokuxhumanisa nezinga lakho elibekiwe. Uma zihlukile, i-alamu izovulwa. Sicela uqaphele: Isignali ye-alamu yamukela kuphela amasignali angavulwanga ngokuvamile avulekile futhi avame ukuvalwa. Ungafaki i-voltage. Ngokuvamile, ama-alamu ayenzeka ngenxa yezinga le-alamu elingalungile Izilungiselelo. Vele ushintshe izinga le-alamu elihambisanayo. Uma i-alamu ivela lapho isignali ye-alamu ixhunyiwe futhi iqhubeka icima kungakhathalekile ukuthi ishintshwe kanjani, khipha isignali ye-alamu bese uyibeka ezingeni eliphansi.

Isiqalisi sokushisela esibanjwe ngesandla asilawuleki futhi siqhubeka nokukhipha ukukhanya

Vula ikhasi lokuqapha isofthiwe, cindezela i-trigger, bese ubheka ukuthi isignali ye-trigger isebenza ngendlela evamile yini.

2. Uma iswishi ihlala ivuliwe futhi ingasebenzi, kala ingxenye ngayinye kwezintathu - isihloko sesibhamu, intambo yokwelula, kanye nebhokisi lokulawula - ngayinye ngayinye ukuze uhlole ukuthi kukhona yini i-short circuit. Bese ucela umenzi umdwebo wencazelo yephini ukuze athole ukuthi iyiphi intambo ehambisana nesiphi isignali. Kulapho kuphela lapho inkinga ingatholakala khona.

3. Okokuqala, sebenzisa imodi yokuvula ukuze ulinganise ipulaki yesihloko sesibhamu ukuze ubone ukuthi siyaqhuba yini uma i-trigger ingacindezelwa. Uma iqhuba, xhumana nomhlinzeki ukuze uxoxe ngokuthi i-trigger switch kanye ne-internal circuit yesihloko sesibhamu kungahlolwa yini endaweni.

4. Intambo emfushane yokwelula: Hlola ukuthi umugqa wonakele noma ushile. Uma kutholakala amaphuzu angajwayelekile, waphathe khona lapho. Vumela ikhasimende liyisebenzise kuqala bese liyishintsha kamuva.

5. Isekethe emfushane yebhokisi lokulawula: Ngokuvamile kungenxa yokuwohloka kwezingxenye zangaphakathi. Xhumana nomhlinzeki ukuze uthole okunye.


Isikhathi sokuthunyelwe: Julayi-02-2025